Part of the humanoid robot
Wiring
The cables routed through every joint.
The step: Cable harness · Frame and body
Cables routed inside every joint (full joint hollow electrical routing). Output: harness through the joints.
Goes into
The map, filtered to who makes this.
Loading the model
The humanoid robot, with the wiring lit
How it is made4 steps
wire and cableharness through the joints
- 1
Cutting and stripping
Wire is cut to length and the insulation is taken off each end.
Detail
- Goes in
- wire and cable
- Comes out
- cut and stripped wires
- Equipment
- automatic cut-and-strip machines
- Why it matters
- The stripped length has to be the same every time for the terminal to grip properly.
- Source
- tstronic.eu · primary, read 2026-11-09
- 2
Crimping the terminals
A metal contact is squeezed onto each bare end until metal and wire are one solid joint.
Detail
- Goes in
- cut and stripped wires, terminals
- Comes out
- terminated wires
- Equipment
- crimping presses
- Why it matters
- The crimp is both the electrical and the mechanical joint, so its quality decides whether the connection lasts.
- Source
- tstronic.eu · primary, read 2026-11-09
- 3
Testing
Each finished harness is tested for continuity, insulation and high-voltage strength.
Detail
- Goes in
- assembled harness
- Comes out
- tested harness
- Equipment
- harness test bench
- Why it matters
- The tests confirm every circuit is connected correctly and nothing is shorted before the harness goes into the robot.
- Source
- tstronic.eu · primary, read 2026-11-09
- 4
Routing through the joints
The cables are threaded through the hollow centre of each joint.
Detail
- Goes in
- tested harness, joint modules
- Comes out
- harness through the joints
- Equipment
- done at robot assembly; not described on the page
- Why it matters
- Running the cables inside the joints keeps them from snagging as the limbs move. · our reading
- Source
- unitree.com · primary, read 2026-11-09
Not published (2)
- harness maker and copper mass: not published (the recipe's gap)
- how terminated wires are bundled and put into connector housings for a humanoid harness: the page read describes harness making in general
Who makes it
No makers on the index for this step yet.